Radar level sensor manufacturer today: Radar level meter adopts non-contact measurement, and has the advantages of high measurement accuracy, not affected by process conditions, easy to install and easy to maintain, so it is widely used in offshore oil platforms in recent years. Today, we would like to take you through several actual cases in offshore oil platform to understand the reasons and solutions of the radar level meter’s measurement value jumping. The first case was an oil field where the radar level meter in the left crude tank jumped to full scale several times during production. A sealed metal cover was used to cover the main body of the sensor, and during the test, it was found by connecting the radar level transmitter that the closed metal cover would result in more false signals throughout the measurement range, and the overall noise line would rise. Read additional details on radar level transmitter.
Temperature Compensation- Precision in Any Environment Another advancement in guided radar level measurement technology is the incorporation of mechanisms that compensate for temperature variations. Temperature fluctuations in microwave module circuits can lead to inaccuracies in measuring levels. To tackle this challenge, radar level measurement systems have implemented creative solutions. A crucial aspect of these advancements involves allocating a portion of the radar transmission pulse as a reference pulse. This reference pulse serves as a benchmark for comparing measurements enabling temperature calibration. When temperature changes occur the radar sensor can adjust its measurements accordingly ensuring that environmental conditions have no impact on accuracy. This temperature compensation feature is particularly valuable in applications where significant temperature shifts are common. Industries dealing with temperatures or processes prone to variations, such as petrochemical or food manufacturing sectors, rely on precise measurements. Radar sensors equipped with temperature compensation mechanisms rise to the occasion by delivering reliable results despite changing conditions.
If the radar level meter is unreasonably selected, the interference echo cannot be handled well, and the reliability of the instrument will be reduced. Therefore, the following factors should be considered when selecting a radar level meter: Conductivity and dielectric constant of the measured medium. The measured medium is a conductive liquid or a liquid with a dielectric constant above 4. Generally, a common radar is selected. Liquids with small dielectric constants (dielectric constants below 2) and some conductive solids often use precision radars or guided wave radars due to the large amount of interference echoes.
The key components are made of high-quality materials, which have strong corrosion resistance and can adapt to highly corrosive environments. Low power consumption, can use solar power to supply power, no need to build water level wells, adapt to various geographical environments, no impact on water flow, and more convenient installation and maintenance. The parameter setting is convenient, and the false echo from the liquid surface to the antenna can be automatically identified by the software carried by itself to eliminate the interference.
The performance of any level technology relative to instrument induced errors, calibration nuances, and vulnerabilities to process dynamics can have an immediate and adverse impact on fuel consumption. Seamless response to changes in demand and reducing maintenance associated with the instrumentation or damage to hardware are residual benefits that have their own financial ramifications; these aspects should also be considered when implementing any technology. In addition to the “open” or deaerating feedwater heater, the more common shell and tube heat exchangers/condensers can be found in larger scale steam generation cycles where their costs are offset by gains in thermal efficiency. The effectiveness of a shell and tube heat exchanger in transferring energy is contingent, barring hardware anomalies, on accurate level control.
In the process of cement production, material level detection and material level alarm control play an important role from mining and crushing to storage and packing of finished cement. But because of the complex working conditions of cement plant, radar level meter has no small difficulty in measuring. Today, I would like to talk with you about specific difficulties and solutions. First cement plant material for measurement in the dust under the condition of particularly large, especially some pneumatic feed bin, involves the kinds of materials, material particle size is differ, dielectric constant is different also, such as broken limestone, raw meal, clinker, fly ash, coal, cement, the level of the bunker, it is very difficult to accurately measure Especially fly ash bin with low dielectric constant.
As one of the most professional magnetic level indicators manufacturers in China,Guangdong Kaidi Energy Technology Co., Ltd. provides customized solutions for a range of industrial automation process applications,such as mechanical float level indicator.We specialized in radar level gauge, fork type level switch,etc. These were implemented successfully, and KAIDI magnetic level gauge manufacturers products,such as radar level meter, magnetic level indicators, can be used in many different industries such as food & beverage, water, energy, pharmaceutical etc. Read even more details on https://www.kaidi86.com/. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.
Mechanical interference, the so-called mechanical interference, means that some components inside the radar level sensor will also vibrate due to the large-scale vibration or impact of the external machine, and even undergo displacement and deformation, which may also cause the pointer of the instrument head to loosen and cause measurement. error. In this case, we usually use spacers, shock springs, etc. to cushion the shock.
Working principle: Working principle of radar level gauge: UHF electromagnetic waves are transmitted to the liquid level of the container under test through the cable or antenna. When the electromagnetic wave touches the liquid level and is reflected back, the instrument detects the time difference between the initial wave and the echo, thereby calculating the liquid level height. Select guided wave radar or airborne radar according to the dielectric constant and measurement length of the measured medium.
The whole process measurement is rain proof, corrosion proof, high temperature, high pressure, leakage proof, no blind area, eye-catching display, intuitive reading, and a wide measurement range, suitable for all kinds of towers, tanks, tanks, spherical vessels and boilers and other equipment continuous measurement of liquid level. Optional liquid level alarm switch, can realize the upper and lower limit of liquid level alarm and control.