Top precision metal stamping manufacturers: Tool Wear and Maintenance – Tool wear is a significant factor in CNC machining. Worn tools can lead to poor surface finishes, dimensional inaccuracies, and increased machining time. Regular monitoring and maintenance of tools are essential to ensure consistent part quality. Implementing a proactive tool maintenance schedule can extend tool life and reduce downtime. Using high-quality tools and proper cutting parameters can also mitigate wear, ensuring that your machining operations run smoothly and efficiently. Prototyping And Testing CNC Designs – Prototyping and testing are essential steps in refining your CNC machined parts. They help ensure that your designs are practical, functional, and ready for full-scale production. Find extra info on stamping in automotive industry.
Optimize Tool Changes: Frequent tool changes can add to machining time and costs. Grouping similar features and designing parts that require fewer tool changes can improve efficiency. This approach reduces downtime and increases the machine’s productive time. Utilize Batch Processing: If you’re producing multiple identical or similar parts, batch processing can be highly efficient. Machining parts in batches allows for streamlined setups and continuous production, reducing the time spent on individual setups for each part.
Fortuna has more than 20 years of experience in product stamping and mold processing, and has extremely professional capabilities. Our mold processing uses slow wire cutting and grinding machine processing equipment imported from Japan. The tolerance of mold processing parts can reach 0.002mm, and the overall mold processing tolerance can reach 0.02mm. Our engineers have outstanding professional abilities. They all have more than 10 years of experience in the field of mold design, and are also proficient in Solid work, Pro/E, UG 3D software and CAD and other drawing softwares. Read even more info at dgmetalstamping.com.
Customization of mold materials: select appropriate mold materials and processing methods based on the structure and material requirements of customer products to ensure that the mold produces products that meet customer drawing requirements; Product size and design customization: assist customers in optimizing drawings and designing and optimizing molds to meet the specific functional requirements of the product. Customization of quality requirements: set product quality standards according to the actual needs of customers. If necessary, cooperate with customers to purchase corresponding quality testing equipment to ensure that the products produced meet customer requirements.
Material Selection – Selecting the right material is crucial for CNC machining. Metals like aluminum, steel, and titanium are popular due to their strength and machinability. Plastics such as ABS and polycarbonate are also commonly used for their ease of machining and lightweight properties. Composites can offer unique advantages but might require special considerations due to their structure. Material properties like hardness, tensile strength, and thermal stability affect how they can be machined. For instance, harder materials may require slower machining speeds and more robust tooling, while softer materials can be machined more quickly but might necessitate careful handling to avoid deformation.
The stamping process is generally divided into forming and separation processes. Fortuna is mainly customized and designed through customer drawings. It generally goes through 10 steps such as DFM Evaluation, Mold Design, Mold Assembly, Sample Submission, and Mass Production to achieve a project. After stamping and forming, we will also perform electroplating, heat treatment, tapping, riveting and other processes on the product according to customer needs to ensure that the product will not be oxidized, deformed and other product defects. Our company currently has 70 stamping equipments, most of which are high-precision equipment imported from Japan. The main brands are Chin Feng, AOMATE, Aida, DOBBY, etc.
The main frame of the high-rigidity machine tool is equipped with a slider balance device, a machine foot shock absorber and an emergency braking device, which not only ensures the safety of stamping technicians, but also ensures the accuracy of machine production and protects the service life of the punch and mold; it also It is equipped with a full set of auxiliary supporting devices, such as commonly used high-precision gap feeding devices, balancing devices, vibration reduction and noise reduction devices, to ensure its stamping performance. It has extremely high stamping accuracy and feeding accuracy. The stamping accuracy of each high-speed punch press can reach the accuracy standard, and the feeding accuracy can reach ±0.01~0.03mm, which is beneficial to improving the positioning accuracy of the work steps and reducing damage to equipment or molds caused by inaccurate feeding.