Budget cnc machining parts factory: We have 8 R&D staff responsible for mold design and technical evaluation. They have more than 10 years of experience in stamping and CNC fields. Fortuna has 70 sets of punching machines with the tonnage from 25T to 220T and 42 imported Japanese CNC lathes, which can fully satisfy the diversity of customers’ products and orders. Fortuna has its own processing equipment that can independently develop, process, produce, and inspect products, which greatly accelerates product delivery and improves quality control. Fortuna takes pride in its high efficiency and completion rate. When Fortuna receives a customer order, we are able to provide samples within 20-30 days and mass production within 10-20 days. Read extra info on lead frame suppliers.
Tool Wear and Maintenance – Tool wear is a significant factor in CNC machining. Worn tools can lead to poor surface finishes, dimensional inaccuracies, and increased machining time. Regular monitoring and maintenance of tools are essential to ensure consistent part quality. Implementing a proactive tool maintenance schedule can extend tool life and reduce downtime. Using high-quality tools and proper cutting parameters can also mitigate wear, ensuring that your machining operations run smoothly and efficiently. Prototyping And Testing CNC Designs – Prototyping and testing are essential steps in refining your CNC machined parts. They help ensure that your designs are practical, functional, and ready for full-scale production.
The main frame of the high-rigidity machine tool is equipped with a slider balance device, a machine foot shock absorber and an emergency braking device, which not only ensures the safety of stamping technicians, but also ensures the accuracy of machine production and protects the service life of the punch and mold; it also It is equipped with a full set of auxiliary supporting devices, such as commonly used high-precision gap feeding devices, balancing devices, vibration reduction and noise reduction devices, to ensure its stamping performance. It has extremely high stamping accuracy and feeding accuracy. The stamping accuracy of each high-speed punch press can reach the accuracy standard, and the feeding accuracy can reach ±0.01~0.03mm, which is beneficial to improving the positioning accuracy of the work steps and reducing damage to equipment or molds caused by inaccurate feeding.
Tungsten steel has the characteristics of high hardness, high wear resistance, and high corrosion resistance, and is suitable for producing high-precision, high-quality molds. The hardness of tungsten steel can reach HRC60~67, which can maintain the accuracy and dimensional stability of the mold. In high-temperature and high-pressure working environments, tungsten steel molds are not easily damaged and have more outstanding wear resistance, which can maintain the long life and stable performance of the mold.
Standardize Features: Using standard hole sizes, thread pitches, and other features can reduce the need for custom tools and simplify the machining process. Standard features are easier to produce and often result in lower costs. Simplify Geometries: Complex geometries can increase machining time and tool wear. Simplifying your part design where possible can lead to faster machining and lower costs. Avoid unnecessary intricacies that don’t add functional value to the part. Find even more info on dgmetalstamping.com.
After we receive the customer’s drawings, professional engineers will conduct DFM analysis of the product. Design feasibility analysis: Evaluate the feasibility of the mold design, including mold materials, structure and processing technology. By analyzing whether the mold design meets the existing technical conditions and process capabilities, determine its feasibility and provide suggestions for improvement. Manufacturability analysis: Conduct multi-dimensional analysis on the drawings provided by customers to provide customers with a variety of achievable, cost-reducing and efficiency-increasing stamping solutions while ensuring the functional structure of the product.
Tolerances and Precision – Tolerances define the allowable deviation from the design dimensions. In CNC machining, tight tolerances ensure high precision and part functionality. However, achieving extremely tight tolerances can increase machining time and cost. It’s essential to balance the need for precision with practical machining capabilities. Understanding the limits of your CNC machine and tooling will help you set realistic tolerances. Collaborate with your machinist to determine achievable tolerances that meet the part’s functional requirements without overburdening the manufacturing process.