Encore’s single column overhead machine designs allow customers to view the process from the safety of the cleanroom. Dual columns have limited visibility requiring the process to be viewed from inside the booth. Blow-off: Using Encore engineered and designed standard machines and robot mounted assemblies Encore offers an extensive assortment of custom blow off systems for a wide variety of vehicle and product sizes. Blow off systems typically fan driven, electro-statically charged, to remove dirt and foreign particles from the surface of parts prior to painting. There are a variety of options on blow off systems, including: Stationary (fixed) or Machine/Robotic. Machine configurations are of various sizes and complexities, High/low volume, high/low velocity air, Compressed or fan driven air, PC based or PLC based visualization systems, PLC based with PC or Panel view Graphical User Interfaces, Clean Wall or In-booth Design, Vacuum collection and/or booth collection of dirt.
A replacement for traditional melt sheets or bitumen mats, liquid-applied sound deadener material or LASD is a rubber-based acoustic insulating material that is sprayed onto car bodies prior to the sealer oven. It significantly reduces the noises transmitted via vibrating metal in the vehicle. TKS is a General Contractor for building industrial manufacturing plants, offering turn-key services including project management, construction site supervision, oversight of skilled trades and subcontractors, quality assurance, start-up, commissioning, and spray trials.
From High-pressure water sprays to De-greasing to Surface Conditioner and Phosphate, and now, Metal Oxide Pretreatment for Aluminum bodies, TKS offers up to 10 different process steps to configure for your application. TKS’ electrical engineering department works with many manufacturers including Spang, Controlled Power, and more. TKS provides a variety of types of anodes: solid, flushing, roof-, wall-, and floor-mounted. We also design and provide the anolyte system. A properly sized and maintained UF system is key to a clean e-coat finish. Along with our patented counterflow innovation, TKS offers a cost-effective ED system. See extra details at https://www.tksindustrial.com/paint-booth.
TKS offers two dry paint capture options, in addition to our traditional water-based paint capture system. The first is a limestone-based system to capture paint over spray. The second option is a replaceable dry filter which captures the paint over spray in a cardboard box with several layers of filters.
All four major ovens: E-coat oven, Sealer oven, (optional) Primer oven, and Topcoat oven all consist of heat-up and hold zones. In a 3-wet paint booth process arrangement, there isn’t a Primer oven, instead a heated flash off (HFO) is used. Sometimes there are also smaller ovens for black-out and cavity wax. We offer a paint-drying oven that responds to temperature increases in body areas. The oven design will increase heating in zones of thick parts, such as sill inners or pillars where it is difficult to dry paints, while maintaining the temperature of keep-zones with a minimized flow rate to reduce dirt contamination and reduce energy usage.
TKS Industrial Company is a world class designer and builder of Paint Finishing Systems and Pollution Abatement Systems for the automotive and related industries. We are dedicated to continually provide our customers with products and services of only the highest possible quality. See more info on this website.